We believe in the power of natural materials, and our coir mats at Commercial Matting are the perfect example. Made from the resilient fibres of coconut husks, coir mats provide a highly effective, eco-friendly solution for trapping dirt and moisture at entryways. Renowned for their natural scraping ability, these mats help keep interiors clean, reducing the ingress of dirt and moisture into buildings.
Manufacturing Process
Harvesting the Husk
The creation of each coir mat begins with coconut husk harvesting, a careful process aimed at preserving the husk’s natural integrity. This step involves separating the husk from the coconut’s edible portion using hand tools. By maintaining sustainable harvesting methods, we’re able to source fibre while supporting coconut palm health and longevity.
Traditional Soaking
After dehusking, the coconut husks are submerged in water to soften the fibres. Traditionally, this process takes place in tidal waters, encouraging bacterial growth that naturally breaks down the husk. Softening the fibres makes it easier to separate them for weaving and contributes to the longevity and robustness of the final mat.
Sorting and Bundling
Once soaked and softened, the fibres are extracted, dried, and carefully sorted by length and strength. This selection process is important in making sure that only the most durable fibres are used in our coir mats. By choosing fibres with the right length and resilience, we create mats that can withstand frequent use and effectively trap debris.
Weaving for Durability
The sorted fibres are then spun into yarn, either by hand or with mechanical assistance, depending on the desired style and thickness of the mat. Once spun, the yarn is woven or tufted, creating a range of matting densities and designs. This stage is where our coir mats gain their essential dirt-trapping and moisture-absorbing properties, tailored to meet the demands of commercial and residential spaces alike.
Customisation for Colour and Style
To ensure our coir mats complement diverse interior settings, we offer customisation options that include dyeing with either natural or synthetic dyes. This controlled process maintains colour durability while keeping environmental impact in mind. Customisation allows us to deliver mats that not only perform reliably but also align with our customers’ style preferences.
Why Choose Coir Mats and Where They’re Used
Coir mats are a popular choice across various settings due to their durability, natural dirt-trapping abilities, and environmentally friendly materials. Thanks to the robust coir fibres, these mats are ideal for high-traffic areas where dirt, dust, and moisture can be an issue.
Commercial and Retail Spaces
Businesses often place coir mats at entrances, lobbies, and service areas to keep floors clean and reduce maintenance needs. In retail and hospitality environments, coir mats provide both functionality and a welcoming appearance, setting the tone for a tidy, professional space.
Residential Entrances and Porches
For homeowners, coir mats are an attractive, natural way to protect floors from outdoor debris. Coir’s excellent scraping action helps prevent dirt and grit from being tracked into homes, making it a popular choice for entryways, porches, and patios.
Public Buildings and Institutions
In schools, libraries, and healthcare facilities, coir mats contribute to maintaining cleaner environments by reducing dirt and moisture buildup. This practical barrier helps create a safer, more hygienic setting, especially in areas with high footfall.
By choosing coir mats, customers opt for a sustainable, highly functional solution that suits both public and private spaces. Our coir mats are made to meet these demands, designed for longevity while supporting environmental considerations.
We’re committed to offering coir mats that balance tradition, sustainability, and practicality. Through a refined manufacturing process, our coir mats stand out as an eco-friendly choice that supports cleanliness and durability for a range of commercial settings.
Explore our range today to find the perfect matting solution for your industry’s specific needs. If you want to find more information about the products we stock, please contact us on 01772 330051 or email [email protected], and we will be happy to help!